Compressed Air Flow Sensor for Efficient Pneumatic System Management

Real-Time Measurement for Optimized Energy Use

We supply a reliable range of Compressed Air Flow Sensors, engineered to monitor air consumption, leakage, and system performance in industrial pneumatic networks. These sensors are crucial for facilities aiming to reduce air wastage, improve compressor efficiency, and maintain a consistent air supply to equipment.

What Is a Compressed Air Flow Sensor?

A Compressed Air Flow Sensor is a non-intrusive device used to measure the volumetric or mass flow of air in a pressurized system. It can detect both forward and reverse flow, track consumption patterns, and send signals to control systems for analysis and automation.

Typical Applications in Industrial Systems

These sensors are widely used in:

• Pneumatic machinery and automation systems
• Air compressor monitoring and optimization
• Leak detection in compressed air networks
• OEM equipment flow feedback loops
• Maintenance planning based on consumption trends

These products are used in diverse industrial applications where air efficiency and flow stability are key.

Technical Features Supporting Accurate Measurement

Thermal mass or differential pressure sensing technology

• High-resolution digital or analog outputs
• Wide measuring range with low pressure drop
• Built-in display or remote signal output options
• Can be mounted in-line, insertion, or clamp-on style

7 Advantages of Using a Compressed Air Flow Sensor

• Identifies leaks to reduce energy waste
• Tracks air usage for cost allocation across departments
• Provides real-time data for predictive maintenance
• Helps verify compressor efficiency and air delivery
• Enables smarter control of pneumatic systems
• Installs easily without disrupting line pressure
• Suitable for both clean and lubricated air environments

Build Specifications and Measurement Range

• Flow range: 0.5 to 5000 Nm³/h depending on sensor type
• Operating pressure: Up to 16 bar or more
• Accuracy: ±2% of reading (typical)
• Housing material: Stainless steel or anodized aluminum
• Output: 4–20 mA, pulse, RS485, or Modbus RTU

Why It Matters in Compressed Air Management

These sensors are used in industrial applications where air systems represent a major share of energy use. A Compressed Air Flow Sensor offers insights that help reduce operating costs, increase system uptime, and extend compressor life.

Points to Evaluate Before Installation

• Pipe diameter and connection method
• Flow direction and expected air volume
• Signal compatibility with PLC or SCADA systems
• Environmental conditions like humidity, dust, and temperature